Mill application features Frozen charge protection – Detects frozen charge in the mill minimizing equipment wear and liner replacements Coupling supervision – Detects if a failure or slippage occurs in the couplings and stops the system in case preventing major damages Stand still detection – Prevents the motors from re starting if the mill is still rocking or moving after a stop
· An updated data set for sag mill power model calibration This paper expands the SAG mill survey database published by the Author at Procemin 2013 The new database includes 49 published SAG AG mill surveys and includes mills from all over the world
Product Supply Information Home Crusher copper mining hydro cyclone for stone separation copper mining hydro cyclone for stone separation 3 technologies in exploration mining and processing comminution i e the breaking of rock to facilitate the separation of ore the copper ore bodies mined from 1911 to 1938 at kennecott alaska now within the the term is commonly applied to the
Choosing a SAG Mill To Achieve Design Performance John Starkey1 Principal Consulting Engineer Sami Hindstrom2 Manager Grinding Travis Orser2 Project Manager Grinding 1 Starkey Associates Grinding Design and Process Engineering 336 – 268 Lakeshore Rd E Oakville Ontario L6J 7S4
ABB Completes On Site SAG Mill Motor Rewind at Escondida Copper Wins Service Contract at Goro Nickel Project ABB recently announced that rewinding of a SAG mill stator at Chile s Minera Escondida the world s largest copper mine was successfully completed marking the first time in 40 years of gearless mill drive GMD history that the company has performed a stator rewind on site
The gearless mill drive is covering the upper power range of the mills The torque is transmitted to the mill directly through the magnetic a technical paper on the occasion of the SAG 2006 in Vancouver B C Canada Lessons learnt from recent failures of gear drives on mills in Arrangement drawing of low speed solution Depending
Outotec TPL™ Our unique Outotec TPL™ technology improves grinding process efficiency – the primary grinding process can be intensified for hard ores and material transport can be improved for soft ores TPL is an environmentally friendly technology used to achieve higher energy efficiency from the grinding mill
of the energy required by a SAG mill Put another way the SAG mill energy required according to this statement is 2 5 times more than the Ab value to produce the same degree of particle breakage There is a speci fi c gravity factor that affects AG SAG power draw The lighter material in
arrangement material composition and slurry abrasiveness our slurry pump range continues to increase and our designs continue to evolve Today Weir Minerals continues to offer a variety of impellers and shaft seals to ensure a perfect fit for a wide range of customer applications and a continuing commitment to global retrofitability
For the mining industry our semi autogenous SAG grinding mill uses a minimal ball charge in the range of 6 15 percent It is primarily used in the gold copper and platinum industries as well as in the lead zinc silver and nickel industries available with either geared or gearless drive arrangements The cost effective FT Series
shaft This reverse mounted arrangement is typically used when retrofitting a mill drive and it is more practi cal to drill the pinion shaft for the air supply rather than the motor shaft In these cases the operation and torque flow description is opposite to what is stated above 1 2 2 For applications where the clutch is mounted on a
An updated data set for sag mill power model calibration This paper expands the SAG mill survey database published by the Author at Procemin 2013 The new database includes 49 published SAG AG mill surveys and includes mills from all over the world
Sag Mill And Discharge Hopper White Hills The effect of circulating load on sag mill power vibrating screen for sag mill sag mill for ontario graphite sag mill and discharge hopper sag installation minerals sag mills in imbabwe singa merek rol crusher sag mill pulp lifters kind of ore dressing sag mill hopper sag mill discharge chute
WEG offers the most reliable and efficient solutions for milling plants for ferrous and non ferrous products with their experience of mill drive systems In the heart of a processing plant the ball and SAG mills must be driven by solutions that adapt to the characteristics of the minerals in line with the whole process
Frozen charge detection and automatic loosening with gearless mill drives SAG Conf 2015 Mill drives the desire for increased power and the associated limits and conditions SAG Conf 2015 The engineering and process effects of choosing a motor design speed SAG Conf 2015
The SAG mill is fitted with a 20 MW gearless drive motor with bi directional rotational capacity Reversing direction evens out wear on liners with symmetrical profile and prolongs operating time The SAG mill was designed to treat 2 065 t h −1 of ore at a ball charge of 8 volume total filling of 25 volume and an operating mill speed of
Eaton Inching Drive Systems are the safer simpler faster solutions These low power high torque auxiliary drives allow you to control mill rotational movement from an inching pace to of up to two revolutions per minute
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reliable drive system for SAG mills Early SAG mills had a diameter of about 32 later increasing to 34 36 38 and 40 At the same time the mill volume also increased Typically a SAG mill has a much larger diameter compared to its length Yet the SAG mill of Newmont s Yanacocha mine in Peru is a single
how to install a ffe trunnion of a sag mill SAG mills are often flexible enough to accomplish the same size reduction provided FFE Minerals Brazil was awarded a contract to supply a 26 x 16 ft 6 500 hp SAG a 32 ft diameter 20 ft long SAG mill with 12 000 kW of installed power to First The trunnion supported mill features variable speed capability allowing Get Quote SAG Mill Components 911
· 1 The right determine of SAG feed size This depends on the mill diameter and the ball size Feed size necessary to take 80 of the maximum piece of ore that will crushed by the balls For the big SAG more than 8 meters optimal feed size will be 50mm Ball size 120 125mm Do not a pebble crushing the need secondary crushing 2
Grinding plant with SAG and tube mill for Gold copper ore grinding in Australia This is the world s biggest SAG mill equipped with sliding shoe bearing arrangement and COMBIFLEX® drive system a favourably priced alternative to the ring motors normally used with SAG mills of this size
Semi Autogenius Grinding SAG Mill Cyclone Control Acid Plant Flotation Leaching Thickener Lakeside Process Controls 2475 Hogan Drive Mississauga Ontario Canada L5N 0E9 Phone 1 800 265 1005 Other Sites
Antamina Compania Minera Antamina S A Peru Project One SAG Mill and 3 Ball Mill Drive Systems Capacity SAG Mill 1000 t h Ball Mills 1000 t h Consultant Bechtel USA Mill Builder FFE Minerals USA Mill Size SAG Mill 38 feet 11 58 m Ball Mills 24 feet 7 32 m Ore processed Copper Zinc Drive Rating SAG Mill 20 1 MW 9 23 rpm Ball Mills 11 2 MW 11 38 rpm
IMPROVING ENERGY EFFICIENCY IN BARRICK GRINDING CIRCUITS Lloyd Buckingham1 Jean Francois Dupont2 Julius Stieger3 Bob Blain4 Christian Brits5 1 Barrick Gold Corp 3700 161 Bay St Toronto ON Canada M5J 2S1 Corresponding author lbuckingham barrick com
Our GMD eliminates all mechanical components of a conventional mill drive system such as ring gear pinion gearbox coupling motor shaft and motor bearings By mounting the rotor poles directly onto the mill the mill itself becomes the rotor of the gearless motor
Sag and ball mill drive failures sag mill drives girth gears at 18 000 hp sag mill drives girth gears at 18 000 hp operation and performance this paper was originally presented at the vancouver sag mill conference in 1996 reducing the fatigue life of a girth gear girth gear driving a ball mill
Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach When future tonnage is to be increased the SAG Mill can feed downstream ball milling to boost capacity Fuller Traylor SAG AG Mills range in size from 4 3m through 12 2m in diameter with powers as high as 28 000 kW
2 d4 TM Mill Drivesystem 7 MW 7 MW 14 MW 28 MW 7 MW 4 MW 7 MW 7 MW 7 MW 4 MW 7 MW 7 MW SAG mill 32 ft single drive The natural progression in gear pinion mill drives The QdX4TM Mill Drive provides the next step in the evolution of change in mill drive architecture while allowing the system to be built with components that are within current manufacturing capabilities
arrangements and special bearing arrangements Outotec SAG and ball mill Outotec high performance grinding mills use advanced simulation tools for the best possible process efficiency mechanical reliability and maintainability Our mill range covers comminution applications
The general arrangement of AG SAG mills discharge system is shown in Figure 1 BREAKAGE DISCHARGE 12 3 EGL and powered by 4 500 HP motor driven by a variable speed LCI drive that can control the mill speed from 36 to 80 of critical speed The general flowsheet of the circuit is shown An Efficient Discharger to Improve SAG Mill
Frozen charge detection and automatic loosening with gearless mill drives SAG Conf 2015 Mill drives the desire for increased power and the associated limits and conditions SAG Conf 2015 The engineering and process effects of choosing a motor design speed SAG Conf 2015
has experience of over 8 000 grinding mills globally including manufacturing and delivering the largest SAG AG mills in the world Our experts welcome the opportunity to assist you with circuit and circuit control design as well as start up operation and optimization of your mill
This drive combination of the fixed speed Quadramatic drive described earlier in this paper used in conjuction with two load commutated inverter power supplies to achieve variable speed operation The drive enables the mill to run on the utility at fixed speed for optimum efficiency or in the event of malfunction of the LCI
Grinding plant with SAG and tube mill for Gold copper ore grinding in Australia This is the world s biggest SAG mill equipped with sliding shoe bearing arrangement and COMBIFLEX® drive system a favourably priced alternative to the ring motors normally used with SAG mills of this size
Selecting Inching Drives for Mill and Kiln Applications Glen Cahala Frank C Uherek Principal Engineer Gear Engineering Software Development Abstract The inching drive also known as a barring or auxiliary drive is an important component of any mill or kiln installation It is used for maintenance and inspection purposes as
sag mill Spanish translation – Linguee Grinding plant with SAG and tube mill for Goldcopper ore grinding in is the worlds biggest SAG mill equipped with sliding shoe bearing arrangement and COMBIFLEX drive system a favourablypriced alternative to the ring motors normally used with SAG mills of
SAG is an acronym for semi autogenous grinding SAG mills are autogenous mills that also use grinding balls like a ball mill A SAG mill is usually a primary or first stage grinder SAG mills use a ball charge of 8 to 21 The largest SAG mill is 42 12 8m in diameter powered by a 28 MW 38 000 HP motor